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One-Shot Integrated Solutions
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One-Shot Integrated Solutions

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High Performance Bicycle Swingarm
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Race Car Front Mainplane
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UAV Ruddervator Tail Spar

With our One-Shot Integrated Solutions for component manufacturing, Fiber Dynamics, Inc. has eliminated the need for costly and time-consuming secondary processes, passing these benefits along to you, our customer. Serving the aerospace industry, including military aviation, as well as marine, automotive, and other channels, our Lost Core Resin Transfer Molding (LCRTM) and out-of-autoclave processes produce cost-effective finished complex hollow-cavity components in one pass, no matter how complex their geometry may be and no assembly stage is required. Our process boasts superior control over wall thickness and other dimensional aspects, making it ideal for precision applications like fan ducts, missile system components, land gear components, and motorsport wings.

Our quality standard is AS 9100 Rev. C. We have extensive experience working with aerospace and commercial grade materials, including aramid (Kevlar®), carbon fiber, fiberglass, phenolic, and others. We manufacture in production runs as low as five units, all the way up to long runs of 10,000 pieces or more.  Contact Fiber Dynamics to learn more about our integrated solutions and discuss your manufacturing needs.

Featured Projects: One-Shot Integrated Solutions

One-Shot Integrated Solutions Capabilities:

General Capabilities
  • Contract Manufacturing
  • Custom Projects
  • Large Parts
  • Small Parts
  • Tool Design
  • Complex Hollow-Cavity Components
Molding Processes
  • Lost Core Resin Transfer Molding (LCRTM)
  • Out-of-Autoclave Process (Offers Lower Cost to The Customer)
  • Max: 3 ft.
Materials Aerospace & Commercial Grade Materials Including but not limited to:
  • Carbon Fiber
  • Fiberglass
  • Aramid (Kevlar®)
  • Epoxy
  • PBO
  • Phenolic
  • Cost Savings
  • Eliminates Secondary Manufacturing Operations
  • Improved Dimensional Control
  • Improved Quality
  • Reduced Production Cycle Time
  • Simplified Component/Assembly Design
  • Weight Reduction
Production Volume
  • Min: 5 units
  • Mid Volume
  • Short Run
  • Max: 10000+ units
  • Long Run
  • J.I.T. Programs Also Available
Additional Services Provided
  • Clean Room Assembly
  • Mold Design
  • Mold Making
  • Six Sigma Certification
          - Green Belt
Lean Manufacturing
Industries Served
  • Aerospace
  • Automotive/Motorsports
  • Commercial
  • Electronics
  • General Aviation
  • Marine
  • Medical
  • Military
  • Sporting Goods
Intended Applications
  • Fan Ducts
  • Landing Gear Components
  • Missile System Components
  • Motorsport Wings
  • Unmanned Aircraft
Industry Standards
  • AS - Aerospace Industry Standard
  • AS9100 Rev. C
  • ISO - International Organization for Standardization
  • RoHS -Restriction Of Hazardous Substances (Compliant)
File Formats Accepted
  • AutoCAD (DWG, DXF)
  • Catia (CATDrawing,CATPart)
  • IGES
  • STEP
  • PDF
  • Unigraphics (PRT)

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Fiber Dynamics, Inc. | Composite Solutions Since 1990